It's a
Bonding
Experience

with over 15 years of welding
customer-supplied parts, we have
become the industry leader in
quick-turn electron beam welding.

Conveniently located to provide next day ground parcel shipment to Florida and second day ground parcel shipment to most of the Southeast

Learn more about our quick shipping ↓

Industries we work with

  • Aerospace
  • Defense
  • Medical
  • Semiconductor
  • Automotive

About Us

Incorporated in 1997 and located in Ormond Beach, Florida, Electron Beam Solutions, Inc. has become an industry leader in rapid turn electron beam welding. With over fifteen years of experience, welding thousands of individual parts made of metals compatible with the electron beam welding process, we are proficient in welding stainless steel , nickel alloys, copper, titanium and aluminum.

Our Process

Electron beam welding is a fusion joining process performed in a high-vacuum environment. An electron gun produces a finely focused beam of electrons that converts energy to heat upon contact with the target metal. This results in minimal distortion and incomparable weld strength. The fusion of the base metals reduces the need for filler metals. The beam of electrons is maneuvered and controlled by digital equipment. Programmed to preset parameters, the beam of electrons is capable of producing a stronger and cleaner weld than any other fusion welding processes.

Our equipment is capable of welding foils as thin as .002 inches and penetrating steel up to half an inch thick. The welders are 3KW rapid cycle machines with automatic weld repeatability for preset parameters. Customer-supplied parts are welded in a 3,000 sq. ft. air-conditioned facility.

Equipment

Torvac Rapid Cycle

  • 60kV, 3kw
  • 18 x 18 x 18
  • 9 Dia. X 14 Long Chamber Extension

Torvac Rapid Cycle

  • 70kV, 4kw
  • 12 x 12 x 12
  • 6 Dia. x 9 Long Chamber Extension

Nuclide

  • 70kV, 4kw
  • 48 x 35 x 72

Tilt Tables

  • Capable of holding 25#

DC Arc Welder

  • 12.3kw

MST

  • Varian 960 capable of 1x10-11
  • Varian 947 capable of 1x10-9

CNC

  • 4x4 Travel
  • 12x12 Travel
  • 70x20 Travel
  • Various rotary drives capable of driving up to 175#
  • Digital drive controller
  • Vacuum sensors
  • Voltage
  • Ammeters and focus metallurgical microscopes
  • 100% air conditioned
  • Climate controlled facility
  • Tool room equipment includes a Bridgeport mill & South Bend lathe

Quality

Our welders are qualified per AWS D17.1: 2001. We weld to AMS 2681B unless specified otherwise by customer requirements. Our quality assurance manual is set up along the guidelines of AS9100. We are approved by Pratt & Whitney for electron beam welding to PWA16-2. We perform electron beam welding for FAA repair stations. Our FAA D&A registration number is CONN971B

Our experience comes from having welded tens of thousands of high performance customer supplied parts such as:

  • Jet Engine Seals
  • Thrust Controllers
  • Heaters
  • Floats
  • Chillers
  • Power Generating Rotors
  • Titanium Racing Vavles
  • Surgical Tools
  • Aneroid (Altimeters)
  • Encapsulated Metal Bellows

Shipping

Conveniently located to provide next day ground parcel shipment to Florida and second day ground parcel shipment to most of the southeast U.S. including:

  • Georgia
  • Alabama
  • Mississippi
  • Louisiana
  • South Carolina
  • North Carolina
  • Tennessee
  • Kentucky
  • West Virginia
  • Virginia

Customer Service

We respond to all customer inquiries within 24 hours!

  • Most jobs are shipped within 4 work days
  • No additional charges for weld schedule development
  • No set-up fees
  • No tooling fees when universal tooling is used

Design assistance:

  • Compatibility of materials
  • Joint & edge preparation
  • Mismatch acceptability

Specializing in:

  • Small lots
  • Rapid cycle weld machines capable of welding over 200 individual parts per shift
  • Capable of helium mass spectrometer leak testing up to 1x10-11 and up to 500 pieces per shift

INDUSTRIES WE WORK WITH

Our wide range of customers include:

  • Aerospace
  • Defense
  • Medical
  • Automotive
  • Petroleum
  • FAA repair stations

These industries call for welding techniques that are capable of producing precise welds with optimal strength. Our experience comes from having welded tens of thousands of high performance customer supplied parts such as:

  • Jet Engine Seals
  • Thrust Controllers
  • Heaters
  • Floats
  • Chillers
  • Power Generating Rotors
  • Titanium Racing Valves
  • Surgical Tools
  • Aneroids (Altimeters)
  • Encapsulated Metal Bellows

Located in central Florida, 13 miles from The World Center of Racing and Nascar’s finest race, the Daytona 500, and only 70 miles from the Kennedy Space Center and Orlando family attractions.

Contact Us

301 Division Avenue Ormond Beach, Florida, 32176

Phone: 386-671-3090

Fax: 386-671-3070

carlosdiaz@electronbeamsolutions.com
RFQ - ryan@electronbeamsolutions.com